描述
From the roll to finished gathered signatures or glued book blocks - inline and digital
The Hunkeler Plowfolder Book Solution is a worldwide leader in the on-demand production of book blocks with variable page counts and flexible format lengths – thanks to the DynaCut function. Its attractive price-performance ratio, high flexibility, and the excellent quality of pre-glued book blocks make it the ideal solution for entering industrial on-demand book production.
In addition to processing 4-, 6- and 8-page signatures for glued book blocks, the system also enables the production of loose-leaf stacks for thread-sewn books.
The Plowfolder Book Solution can be operated both inline with a printing system and nearline, downstream of a perfect binder. Compatible with our HP PageWide T240/T250 inkjet system
Videos of the line in production:技术规格
Equipment
UW8-W – Unwinder / Reel Stand (optional)
- Year: 2014
- Max. reel diameter: 1,370 mm / 54"
LC7-30 – Loop Control
- Year: 2021
- Web infeed device LC7-30 LXM32
- Vacuum-stabilized loop draw
PF7 – Plowfolder
- Year: 2021
- Speed package: 150 m/min
- Longitudinal perforation (web transport 3 & 4)
- 4× perforation blades z67 (cut/bridge 2.0/1.5)
- Two fold stations (parallel fold right-down, left-down)
CS6-HS – Cross-Cutter
- Speed package: 150 m/min
- Dynamic cutting (DynaCut)
- Automatic register CS6 with PF7 (read from above)
- DataMatrix camera reader
- X-Reader control unit
- Print mark reader (top)
- Operating console (line control)
SD7-II – Stacker / Delivery
- Hunkeler SD7-II (star wheel stacker)
- Speed package: 150 m/min
- Automatic vibrator/jogger positioning
- Pre-gluing of signatures at spine (hotmelt dots)
- Output conveyor TB-2.0m
HP Pagewide Web T240 with RS8 Roll Splicer (optional)
- HP roll-to-roll digital printing machine
- Hunkeler RS8 roll splicer for automatic roll changes
- Available on request
RW8 Rewinder (optional)
- Year: 2022
- Max. roll diameter: 1.320 mm (52")
- Max. web width: 584 mm (23")
WB7-30 – Web Buffer (optional)
- Year: 2021
- Hunkeler WB7-30
- Buffer capacity: 26 m
- 90° web diversion (infeed and outfeed)
- Paper kit included
Eltex Digimoister (optional)
- Electrostatic re-moistening system for paper conditioning
- Contactless operation with patented pre-charging technology
- Two-component nozzle technology
- Integrates inline with high-speed digital printing machines
WI8 Web Inspection (optional)
- Comprehensive quality control: color accuracy, positioning, contours, smearing, color bleeding, data validation
- CIS (Contact Image Sensor) scan bars for each page
- 22″ multi-touch LCD operator monitor
- Controller box included
- Modular system, expandable to full tracking solution
Line Control & Interface (May require a service subscription with the manufacturer)
- Line Interface LI4/6 V4
- E-Stop emergency stop box
- Neutral printer interface (×2)
- Remote Assist (incl. tablet access)
- Software: AutoRegister, DynaCut
Technical Details
| Parameter | Value |
|---|---|
| Max. speed | 150 m/min (492 ft/min) |
| Web width (paper) | 254–571 mm / 10"–22.5" |
| Format length | 177–355 mm / 7"–14" |
| Paper weight | 60–150 g/m² |
| Max. stack height | 120 mm |
| Max. reel diameter | 1,370 mm / 54" |
| Cross-cut type | Single cut (rotary) |
| Document control | DataMatrix ECC200 (read from above) |
| Fold types | Parallel fold (4-pp), Wrapfold (6-pp), Double parallel fold (8-pp) |
| Signature width – 4-pp | 127–279 mm / 5"–11" |
| Signature width – 6-pp | 127–254 mm / 5"–10" |
| Signature width – 8-pp | 127–190 mm / 5"–7.5" |
| Fixed web edge | Left / Centre |
申请报价
Hunkeler Digital Book Block Production for 4-page, 6-page, and 8-page production: LC7-30 + PF7 + CS6-HS + SD7-II · 参考号 BA78897