Manroland Lithoman IV 96 pages (Cutoff: 614 mm / 24.17")

The Manroland Lithoman IV is a 96-page heatset web offset press with a cutoff of 614 mm. Designed for high-volume production of catalogs and magazines with efficient long-run printing and consistent quality output.

Key Data

• Machine Type: Lithoman IV 96 pages with 2x PFI-5/S System 2:5:5
• Paper Flow direction: Left-to-right
• Paper Fiber direction: Long Grain
• Cylinder Circumference: 1.228 mm / 48.3"
• Cutoff: 614 mm / 24.15"
• Paper Width max.: 2.860 mm / 112.6"
• Paper Width min.: 1.500 mm / 59"
• Speed: 40.000 cylinder rotations / h
• 4 colors
• Control Systems: PECOM

Possible end products

• Product Height (fixed): 307 mm / 12.1"

Possible signatures with respective width

• 4 x 12 pages: 250 to 476.5 mm with top edge off trimming
• 4 x 16 pages: 187.5 to 357.5 mm with top edge off trimming
• 8 x 8 pages: 210 to 357.5 mm with top edge off trimming
• 4 x 20 pages: 210 to 286 mm with top edge off trimming
• 4 x 24 pages: 180 to 238 mm with top edge off trimming
• 8 x 12 pages: 210 to 238 mm with top edge off trimming
• 1 x 32 pages: 375 to 486 mm
• 1 x 48 pages: 250 to 476.5 mm
• 1 x 64 pages: 187.5 to 357.5 mm
• 1 x 72 pages: 180 to 243 mm
• 1 x 80 pages: 180 to 225 mm
• 2 x 16 pages: 375 to 486 mm
• 2 x 24 pages: 250 to 476.5 mm
• 2 x 32 pages: 187.5 to 357.5 mm
• 2 x 36 pages: 180 to 243 mm
• 2 x 40 pages: 180 to 286 mm
• 4 x 8 pages: 375 to 486 mm with top edge off trimming
• 2 x 48 pages: 180 to 238 mm
• 1 x 96 pages: 180 to 238 mm

Reel Transport System

• Type: Contiweb

Reel Splicer

• Type: Contiweb FD 18-2860
• Max. roll diameter: 1.524 mm / 60"
• Roll change mechanism: "flying change" (at full speed)

Paper feeding device

• Type: Manroland
• Starting point: End of Reel Splicer
• End point: Folding Unit

Infeed Unit

• Integrated in Reel Splicer

Printing System

• 4 double printing units
• Upright design
• Sleeve rubber cylinder
• Plate changer: APL Automatic Platechange System
• Rubber blanket washing system: Elettra FastWash
• Ink Supply: Manroland / Technotrans
• Dampening solution supply: Technotrans delta.d 500
• Fanout control: Manroland
• Web catching device: Baldwin Typ S18i (with DSA)
• Pre-installation system (Fluid-Box)
• Anti-emulsification device
• AutoGrease (for narrow web production)
• AutoCycle

Dryer

• Type: Contiweb Ecoset / T 14.6-2860
• Cooling unit: 9x chilling rollers
• with adjustable rehumidification
• with adjustable silicone application

Superstructure

• Color register control: Manroland CRC-S
• Color density measurement and control system: Manroland IDC InlineDensityControl
• Siliconizing units: Manroland / Weko WFG 1.4
• Max. number of webs: 8
• Turner bar assembly
• Cut register control: Manroland CutControl C

Folding Unit

• Type: 2x Manroland PFI-5/S MT (2:5:5) (Folding Units A & B)
• Cross perforation device
• Longitudinal perforation or slot device
• Paper guiding with puncture needles

Funnel fold

• Max. number of webs: FU A: 8 webs. FU B: 4 webs

Inline Finishing

• Longitudinal gluing and folding aid device: Baldwin Rotateck
• No. of heads: 12 on Folding Unit A and 6 on Folding Unit B
• Electrostatic web blocking: Eltex GHH36
• Cylinder stapler

Knife roller cylinder

• Number of cutting knives per circumference : 2

Folding knife cylinder

• Number of folding knives : 5
• Overfolding function: +/- 12mm (0.47")

1st cross fold / Folding jaw cylinder

• Number of folding jaws : 5

Delivery

• Type: FU A: 2x DIN A3 + 2x DIN A4. FU B: 1x DIN A3 + 1x DIN A4

Control Unit

• PECOM ConsoleSystem
• Description: 2 Operator Consoles. ConsoleSystem-Server. PressConsole. ColorDesk. FolderScreen