视频
描述
Inline book block preparation line for thread-sewn products, covering the full process from block feeding through endsheet insertion, spine gluing, back-lining, IR drying, and fold pressing to final 3-sided trimming. The line is built around the Sigloch SB-7020 gluing and back-lining machine and includes a Meccanotecnica XMT 280 feeder and Kolbus HD 143.P trimmer
技术规格
Equipment
Book Block Feeder – Meccanotecnica XMT 280 (2012)
- Manufacturer: Meccanotecnica (Kolbus)
- Function: Automatic feeding of untrimmed, thread-sewn, unglued, glued, or adhesive-bound book blocks
- Drive: Continuously variable frequency-controlled drive
- Control: PLC
- Separation: Sliding plate with sawtooth bar; synchronized with downstream machine
- Infeed conveyor (left): Transport roller conveyor, length 3,000 mm, max. stack height 160 mm
Press and Nipping Unit – Sigloch NHG-70 (2012)
- Manufacturer: Sigloch
- Function: Spine pressing and full-surface nipping of thread-sewn book blocks
- Press stations: 2
- Drive: Continuously variable
- Control: Graphic touchscreen
- Infeed: Infeed conveyor with control belt, approx. 4,030 mm; cross-transport unit; inline connection with XMT 280
Endsheet Inserter – Sigloch VAM-70
- Manufacturer: Sigloch
- Function: Bilateral feeding and gluing of pre-folded endsheets onto book blocks
- Gluing: Cold-glue nozzle application unit, contactless, closed glue system with integrated flushing/cleaning
- Missing/double sheet control: Yes
- Manual feed station: Yes
- Infeed conveyor: Length approx. 3,030 mm (inline connection with NHG-70)
Spine Gluing and Back-Lining Machine – Sigloch SB-7020 (2012)
- Manufacturer: Sigloch
- Function: Double gluing and back-lining of thread-sewn book blocks with integrated IR drying (late-back-lining principle)
- 1st glue station: Cold-glue, height-adjustable (pre-gluing)
- 2nd glue station (hotmelt): Hotmelt glue station without premelter; two heated application rollers
- IR dryer: 12 kW, length 2,250 mm, incl. water cooling
- Back-lining station: With roughening and preforming station
- Spine liner roll change: Automatic roll change during production (rotation magazine, 2 rolls)
- Drive: Continuously variable
- Control: Touchscreen
Premelter – Kolbus LH 375.B (2012)
- Manufacturer: Kolbus
- Glue type: EVA hotmelt
- Tank volume: 90 l
- Melt capacity: Max. 60 l/h
- Heated hose: 1×, length 3,000 mm
- Function: Feeds the hotmelt back-lining unit of the SB-7020
Drying Conveyor (1) – Sigloch (2012)
- Manufacturer: Sigloch
- Function: Drying/cooling conveyor after spine gluing; infeed to fold press
Fold Press – Sigloch DNH-80 (2012)
- Manufacturer: Sigloch
- Function: Spine fold pressing of glued book blocks; dual-lane throughfeed
- Press stations: 2 parallel
- Press force: Max. 120 kN at 6 bar
- Drive: Continuously variable
- Control: Graphic touchscreen
- Outfeed: Block stacking station (left)
Drying/Cooling Conveyor (2) – Sigloch (2012)
- Manufacturer: Sigloch
- Function: Transport and cooling/drying conveyor; infeed to three-knife trimmer
Three-Knife Trimmer – Kolbus HD 143.P (2012)
- Manufacturer: Kolbus
- Trim scope: Head, foot, and front (3-sided)
- Format setting: Automatic (Copilot system, touchscreen)
- Format memory: Yes
- Infeed: Right-side infeed in transport direction
- Waste extraction: Prepared for central chip extraction (1 connection stub)
- Small-format kit: Min. 70 × 100 mm (trimmed)
- Remote diagnostics: Kolbus AFS 701.W service portal connection
Technical Details
| Parameter | Value |
|---|---|
| Max. mechanical speed – XMT 280 | 10,000 cycles/h (7,000 cycles/h for formats up to A5; 6,000 cycles/h for A4) |
| Max. mechanical speed – NHG-70 / VAM-70 / SB-7020 | 70 cycles/min (4,200/h) |
| Max. mechanical speed – DNH-80 | 80 cycles/min (4,800/h) |
| Max. mechanical speed – HD 143.P | 4,200 cuts/h |
| Max. format (untrimmed) – W × H × T | 320 × 510 × 80 mm (XMT 280 / NHG-70 / VAM-70 / SB-7020 / DNH-80) |
| Min. format (untrimmed) – W × H × T | 90 × 100 × 2 mm (XMT 280 / NHG-70 / VAM-70 / SB-7020 / DNH-80) |
| Max. format (trimmed) – W × H | 305 × 420 mm (HD 143.P) |
| Min. format (trimmed) – W × H | 70 × 100 mm (HD 143.P, with small-format kit) |
| Max. block thickness (trimmer) | 80 mm |
| Power supply | 3-phase, 400 V / N / PE, 50 Hz |
申请报价
Sigloch SB-7020 Book Block Preparation Line · 参考号 AA98863