Equipment

Gathering Machine

• Model: MM 3692
• Year: 2017
• 12 Stations (4 flat-pile feeders per element)
• Hand Feeding Station (for A4 landscape)
• Automatic Signature Recognition Cameras: ASIR 3 (Image and barcode)
• Automatic Signature Thickness Control: ASAC
• Additional Features: Residual pile monitoring, height-adjustable signature tables
• Controls: Touchscreen, rotatable local control panel, hand feeding from left and right
• Reject Gate Delivery for faulty, double-sheet, and ASIR-error book blocks
• Transfer to Binder: Stand-up element 1589, L = 1,552 mm

Perfect Binder

• Model: MM Pantera 1577 AMRYS
• Year: 2017
• Infeed: Coupled to ZTM 3692 via separator element with book height control, AMRYS channel opening, manual feeding option
• 12 Clamps: precision-guided, automatically adjustable with quick-opening mechanism
• Clamp Opening Range: 17 mm – 62 mm (outfeed side), AMRYS adjustable clamp opening time
• Milling / Spine Preparation:
  • Main milling station with safety brake, 12-blade dust milling cutter, AMRYS book thickness adjustment
  • Fibre Rougher with torque wrench
  • Notching unit with 2 notching blades
  • Ring brush (steel, 0.2 mm wire)
  • Spine processing station (reception module for all RLW)
• Dust Extraction: Included – cyclone system with pipes, connectors, and 16 dust bags (designed for long distances)
• Gluing Slots: 1 slot for spine gluing and 1 for side gluing
• PUR Nozzle Spine Gluing Unit: VPN6, precision application for thin glue film, volumetric system control
• Hotmelt Spine Gluing Unit: unit with programmable pneumatic doctor blade system, counter-rotating heated spinner roller, automatic temperature and level monitoring
• Hotmelt Side Gluing Unit: with programmable pneumatic glue rollers, exchangeable glue discs (3 mm), AMRYS book thickness adjustment, automatic temperature and level monitoring, mobile
• Pressing: Press station with one set of press plates, AMRYS book thickness adjustment
• Cover Feeding: Drum cover feeder with vacuum pump, vibrator, AMRYS magazine stops, 4-fold scoring unit (Rillierwerk) with guide plates, cover press roller for exact cover-to-spine registration, touchscreen control; supports covers with flaps (front and back guide plates included)
• Delivery: Lay-down device to the left (book title up), gentle handling for Hotmelt and PUR products; outfeed with angled book outfeed channel and AMRYS channel opening
• Controls: Commander control with 10.5" touchscreen, menu-guided setup, AMRYS, setup assistant, database for repeat jobs, automatic glue length control (spine and side), central glue pot temperature and level monitoring, 7-day multi-shift glue pot programming, production data display, error message display, wireless remote control
• Power Supply: 3 × 400 V / ±5 %, 50/60 Hz ±2 %, PE

Premelters

• PUR Premelter: MOD35, freestanding, melting on demand, heated supply hose, for PUR spine glue nozzle VPN6
• Hotmelt Premelter (×2): 5 liters each, freestanding, heated supply hoses with level monitoring, base frame for 1 or 2 premelters with electrical connections

Three Knife Trimmer

• Model: MM Granit 3676
• Year: 2017
• Infeed: Belt from right, L = 2,405 mm
• Drive: Individual drives for infeed, press, cutting unit with centering and book transport
• Format Adjustment: Motorized (magazine and cutting station) with fine adjustment
• Press Force: Servo-regulated, adjustable during operation
• Cutting Cassettes: 8 included (standard format range 142–311 mm trimmed), cabinet for max. 14 cassettes
• Knife Sets: 2× carbide "Longlife" cutting edges, knife adjustment device
• Additional Features: Silicone spray device, cut only with product, centralized lubrication with interval control
• Controls: Integrated control cabinet, touchscreen with USB memory

Stacker

• Model: MM Uno Stacker
• Year: 2017
• Type: Cross-layer stacker
• Infeed: Belt with upper belt, infeed height 750–950 mm
• Flap Opening: Pneumatic
• Drive: Frequency-controlled AC, 2.2 kW
• Format Settings: SIKO counter
• Delivery: Roller table to the right or left
• Controls: Swiveling control panel with PLC and 2-line display

Book Data Center (BDC)

• Automatic measurement of length, width, and thickness of sheet, book block, and cover (trimmed and untrimmed)
• Mounted on trolley, touchscreen operation

Drying / Cooling Conveyor

• Layout: Multi-section with 180° and 90° link chains (left-turning), linear belts, and emergency delivery
• Sections:
  • 180° link chain, width 4,350 mm (legs: infeed 1,200 / outfeed 1,500 mm)
  • Linear belt, L = 6,000 mm
  • 90° link chain (legs: infeed 2,450 / outfeed 1,500 mm)
  • Linear belt, L = 4,800 mm
  • 90° link chain (legs: infeed 1,200 / outfeed 1,500 mm)
  • 1,200 mm linear belt with emergency delivery flap
  • Emergency delivery belt (transverse), L = 1,800 mm with dust plate
• Controls: Freestanding touchscreen for operation and control

Services & Remote Support

• RemoteLine Basic hardware package (T1) for remote diagnostics and troubleshooting

Technical Details