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Descrição
The perfect binder Kolbus KM 411.b is a high-performance machine ideal for medium to large production runs. It is equipped with a ZU gathering machine featuring 24 feeding stations, each paired with a streamfeeder. The KM 411.b includes an endsheet feeder and gauzing station, and it can process book blocks using either Hotmelt or PUR glue. Boost your productivity with 2-up production, allowing you to stack the processed book blocks and/or cut them using the Kolbus HD 153.M three-knife trimmer.
Especificações
Equipment
Gathering Machine
- Type: Kolbus ZU 841.B
- Year: 2007
- Gathering Stations: 24x
- Streamfeeders: 24x Kolbus STA 840
- Hand Feeding Station: Yes (over 2 station positions at the beginning of the ZU)
- Signature Control: Optoelectronic signature recognition system
- Thickness Control: Automatic sheet thickness control (ATC)
- Extended Jogger Element: Yes
- Reject Unit: Kolbus AS 841 (reject to the right)
- Setting-Up Shaft: With jogging
- Crane System: Yes, with 2 grippers
- Air Center: Becker Air Center
- Control: Touchscreen
Gathering Machine – Technical Details
| Parameter | Value |
|---|---|
| Mechanical Speed max | 12,000 cycles/h |
| Format max | 320 × 510 mm / 12.6 × 20.1 in |
| Format min | 105 × 105 mm / 4.1 × 4.1 in |
| Pile Height max | 250 mm / 9.8 in |
Book Block Feeder
- Type: Solema Fastbook
Endsheet Inserter
- Type: Kolbus VA 422.B
- Hand Feeding Station: Yes
- Hotmelt Nozzle Glue System: With premelter
- Dispersion Nozzle Glue System: Dismounted
- Transfer: To perfect binder
Perfect Binder
- Type: Kolbus Publica KM 411.B
- Year: 2007
- Control: Copilot system with touchscreen
- Number of Clamps: 30x
- Infeed: With coupling to endsheet inserter VA 422
Spine Preparation
- 1st Main Milling Station: Yes
- 2nd Main Milling Station: Yes
- Spine Processing Stations: 2x (leveling, notching)
Spine Gluing
- Base for Spine Gluing: 2 positions
- Cold Glue (Dispersion): 2x dispersion spine glue units with 3 mobile dispersion glue pumps
- IR Intermediate Drying: Yes, 6 kW (between both spine glue positions)
- Hotmelt: 1x exchange hotmelt spine glue unit with premelter Kolbus LH 375.B (2013)
- PUR: 1x PUR spine gluing units with 1x premelter
- Nordson Drum Melter: DuraPail Type 729340 (2006)
Side Gluing
- Cold Glue (Dispersion): 1x dispersion side glue unit
- Hotmelt: 1x exchange hotmelt side glue unit with premelter Kolbus LH 375.A (2014); 1x exchange hotmelt nozzle side glue unit with integrated premelter
- PUR: 1x PUR side glue unit (no premelter)
Gauzing
- Gauzing Station: Yes
Cover Feeding
- Cover Feeder: Stream cover feeder Kolbus SAL 411.B
- Creasing Station: For 4x creasing
Pressing & Delivery
- Pressing Stations: 2x
- High-Frequency Drying: Yes, 25 kW
- IR Heating: In deflection area
- Delivery: Straight delivery
- Lay-Down Device: To the left, with shingling function
Drying Conveyor
- Type: Conveyor belts
- Approximate Length: ~100 m
- Intermediate Delivery: Kolbus TS.ZD
- Belt Control Cabinet: Kolbus TS.E
- Conveyor Deviation Routes: To the left: Wagner Stacker (2003); Straight: Kolbus TR 160 Splitting Saw
Splitting Saw
- Type: Kolbus TR 160
- Year: 2003
- Block Infeed: From the right
- Straight Infeed: To infeed belt
- Outfeed: Turning belt to the right, flat belt to the left
- Machine Elevation: Raised by 300 mm
- Conveyor Deviation after Splitting Saw: To the left: Kolbus HD 153.M Three-Knife Trimmer; Straight: MBT Masuri STD Stacker
Three-Knife Trimmer
- Type: Kolbus HD 153.M
- Year: 2011
- Control: Copilot system with touchscreen
- Infeed: Right infeed
- Magazine Operation: Yes
- Cutting Tables: Standard (No. 7–18)
- Transport: Gripper transport system
- Knife Setting Device: Yes
- Spare Knives: 2 sets
Three-Knife Trimmer – Technical Details
| Parameter | Value |
|---|---|
| Mechanical Speed max | 6,600 cuts/h |
| Format max (cut) | 300 × 420 × 80 mm / 11.8 × 16.5 × 3.1 in |
| Format min (cut) | 100 × 120 × 1.5 mm / 3.9 × 4.7 × 0.06 in |
| Format max (uncut) | 310 × 430 × 80 mm / 12.2 × 16.9 × 3.1 in |
Stacker
- Type: Kolbus / RIMA XRS 130 (cross layer)
- Year: 2007
- Outfeed: With coupling to stack aligner
- Outfeed: With roller conveyor
Delivery and Peripherals
- Blocking Unit: Kolbus VB 120
Máquinas Semelhantes
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Müller Martini Pantera AMRYS
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Kolbus Publica KM 411.B with Endsheet · Ref. BG66919