Manroland Lithoman IV 80pp (620mm / 24.4")

Key Data

• Machine Type: Lithoman IV 80 pages PFI-5/S 2:5:5
• Paper Flow direction: Left-to-right
• Paper Fiber direction: Long Grain
• Cylinder Circumference: 1.240 mm / 48.8"
• Cutoff: 620 mm / 24.4"
• Paper Width max.: 2.250 mm (88.6")
• Paper Width min.: 860 mm (33.9")
• Speed: 45.000 cylinder rotations / h
• 4 colors
• Control Systems: PECOM

Possible end products

• Product Height (fixed): 310 mm (12.2")
• Maximum product width after first cross fold : 486 mm / 19.1"
• Minimum product width after first cross fold : 190 mm / 7.5"
• Maximum product width after second vertical fold (chopper) : 243 mm / 9.6"
• Minimum product width after second vertical fold (chopper) : 120 mm / 4.7"

Possible signatures with respective width

• 4 x 12 pages: 190 mm - 375 mm / 7.5" - 14.8"
• 4 x 16 pages: 190 mm - 210 mm / 7.5" - 8.3" or 190 mm - 281 mm / 7.5" - 11.1"
• 8 x 8 pages: 190 mm - 210 mm / 7.5" - 8.3"
• 8 x 12 pages: 187.5 mm / 7.4"
• 1 x 24 pages: 287 mm - 487 mm / 11.3" - 19.2"
• 1 x 32 pages: 215 mm - 486 mm / 8.5" - 19.1"
• 1 x 48 pages: 190 mm - 375 mm / 7.5" - 14.8"
• 1 x 48 pages: 143 mm - 243 mm / 5.6" - 9.6"
• 1 x 64 pages: 190 mm - 281 mm / 7.5" - 11.1"
• 1 x 64 pages: 120 mm - 243 mm / 4.7" - 9.6"
• 1 x 72 pages: 120 mm - 243 mm / 4.7" - 9.6"
• 1 x 80 pages: 120 mm - 225 mm / 4.7" - 8.9"
• 2 x 12 pages: 287 mm - 487 mm / 11.3" - 19.2"
• 2 x 16 pages: 215 mm - 486 mm / 8.5" - 19.1"
• 2 x 24 pages: 190 mm - 375 mm / 7.5" - 14.8"
• 2 x 24 pages: 143 mm - 243 mm / 5.6" - 9.6"
• 2 x 32 pages: 190 mm - 281 mm / 7.5" - 11.1"
• 2 x 32 pages: 120 mm - 243 mm / 4.7" - 9.6"
• 2 x 36 pages: 120 mm - 243 mm / 4.7" - 9.6"
• 2 x 40 pages: 120 mm - 225 mm / 4.7" - 8.9"
• 4 x 8 pages: 215 mm - 486 mm / 8.5" - 19.1"

Reel Transport System

• Type: Contiweb

Reel Splicer

• Type: Contiweb FD 16-2280
• Max. roll diameter: 1524 mm / 60"
• Roll change mechanism: "flying change" (at full speed)

Paper feeding device

• Type: manroland
• Starting point: Reel Splicer
• End point: Web Splitting Unit at Folding Superstructure
• Feeding speed: 50 m/min (55 yards/min)

Infeed Unit

• Integrated in Reel Splicer
• Electronic Web Tension Control

Printing System

• 4 double printing units
• Upright design
• Plate changer: Semitautomatic Plate Changing System (PPL)
• Rubber blanket washing system: Oxy Dry Pro-Tech-HS
• Ink Supply: Manroland / Technotrans
• Dampening solution supply: Technotrans delta.d 500W
• Web catching device: Baldwin WebCatcher S18i with DSA
• Pre-installation system (Fluid-Box)
• Anti-emulsification device
• AutoCycle

Dryer

• Type: Contiweb ECOCOOL T 14.8-2380
• Cooling unit: 9 cooling rollers
• with adjustable rehumidification
• with adjustable silicone application

Superstructure

• Color register control: optional (on request)
• Color density measurement and control system: optional (prepared)
• Max. number of webs: 6
• Cut register control: optional (prepared)

Folding Unit

• Type: PFI-5/S MT System 2:5:5
• Cross perforation device
• Longitudinal perforation or slot device
• Paper guiding with puncture needles

Inline Finishing

• Longitudinal gluing and folding aid device: Robatech
• No. of heads: 11
• Electrostatic web blocking: Eltex GHH36
• Cylinder stapler

Knife roller cylinder

• Number of cutting knives per circumference : 2
• Offset cutting in collective production possible

Folding knife cylinder

• Number of folding knives : 5
• Overfolding function: +/- 12mm (0.47")

1st cross fold / Folding jaw cylinder

• Number of folding jaws : 5

2nd vertical fold / chopper

• Number of choppers : 2
• Paddle wheel units: 2

Control Unit

• 2x ColorDesk
• FolderScreen