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Description
Heatset web offset press with Zero Make-Ready capability for uninterrupted 1+1 production, designed for short- to medium-run book and publication printing. Features Megtec automatic splicer, Dual Dry C dryer, Timson M7X/4 variable folder with notch/burst binding preparation, and two Civiemme stackers including palletiser.
Specifications
Equipment
Reel Splicer
- Manufacturer: Megtec
- Model: DLC 1600
- Year: 2003
- Type: Automatic zero-speed splicer
- Maximum Web Width: 1370 mm / 54 in
- Features: Floor track reel preparation and loading system, automatic web-up device
Infeed Section
- Web Guide: E+L web guide system
- Infeed: Timson T48 integrated infeed
Printing Units
- Model: Timson T48A ZMR
- Year: 2005
- Configuration: 2 blanket-to-blanket printing units
- ZMR Capability: Zero Make Ready facility for continuous 1+1 colour production
- Operating Modes: 2+2 colour mode or 1+1 with zero make-ready
- Inking System: 3 reciprocating rollers, 3 forme rollers, rack-back design
- Ink Control: Monograph remote ink control with ink agitators
- Ink Supply: Technotrans automatic ink duct filling
- Ink Wash-up: Elettra automatic ink roller wash-up
- Dampening System: Technotrans spray dampening
- Dampening Supply: Technotrans gamma.sd mixing and recirculation unit
- Web Transfer: Air bar web transfer unit above print units
Dryer
- Manufacturer: Megtec
- Model: Dual Dry C
- Type: Hot air heatset dryer (gas)
- Chill Stand: 4-roll chill stand
- Silicone Application: 2 silicone applicators
Slitting and Web Handling
- Post-Dryer Web Guide: E+L web guide
- Draw Roll Unit: Included
- Slitting: Shear slit unit for up to 4 ribbons with driven lower anvils
- Ribbon Divert: Motorised angle bars with air-blown ribbon guidance
- Ribbon Collation: Motorised ribbon-to-ribbon register with fold softening per ribbon
- Registration System: QuadTech ribbon registration
Folder
- Model: Timson M7X/4
- Type: Variable format folder for three-sides-open long-grain and short-grain products
- Ribbons: Up to 4 ribbons
- Cuts Around: 4
- Collect Modes: Collect 2 or Collect 4
- Fold Options: Long-grain (3SO LG), cross-fold/tabloid (TAB SG), quarter fold
- Pre-setting: Included
- Binding Preparation: Notch/burst binding unit
- Perforation: Central driven perforation unit
- Deliveries: Cross-fold delivery (single exit), quarter-fold delivery (single exit)
Stacking and Palletising
- Exit Conveyors: Included
- Pressing Station: Jog and pressing unit
- Log Stacker 1: Civiemme ST 8000/120 DX (2006, overhauled 2018) with automatic strapping
- Log Stacker and Palletiser: Civiemme ST220/48 DX (1998) with Civiemme PL86 palletiser
Control System
- Main Console: Timson main control console
- Drive System: Shaftless AC servo drives
- Electrical Cabinets: Control and drive cabinets included
Auxiliaries
- Plate Bender: Billow Protocol plate bender
- Chiller: Trane AquaStream 2 ECGAL 450
- Documentation: Set of manuals and drawings included
Possible Signatures
| Width (mm) | Spine (mm) | Fold | Ribbons | Ribbon Width (mm) | Web Width (mm) | Collect | Pages | Type |
|---|---|---|---|---|---|---|---|---|
| 210 | 297 | 3SO LG | 3 | 436/440 | 1,308/1,320 | 4/2 | 48/24 | Single |
| 210 | 297 | 3SO LG | 2 | 436/440 | 872/880 | 4/2 | 32/16 | Single |
| 105 | 148 | 3SO LG | 4 | 226/230 | 904/920 | 4/2 | 64/32 | JP 2UP |
| 105 | 148 | 3SO LG | 3 | 226/230 | 678/690 | 4/2 | 48/24 | JP 2UP |
| 148 | 210 | TAB SG | 3 | 435/440 | 1,305/1,320 | 4/2 | 48/24 | JP |
| 148 | 210 | TAB SG | 2 | 435/440 | 870/880 | 4/2 | 32/16 | JP |
3SO LG = Three Sides Open Long Grain | TAB SG = Tabloid (cross-fold) Short Grain | JP = Joined Pair
Technical Details
| Maximum Web Speed | 396 m/min / 1,300 ft/min |
| Printing Cylinder Circumference | 1,282.7 mm / 50.5 in |
| Cut-off Length | 320.7 mm / 12.625 in (4 cuts around) |
| Maximum Web Width | 1,346 mm / 53 in |
| Maximum Print Width | 1,346 mm / 53 in |
| Ribbon Width Range | 203–508 mm / 8–20 in |
| Maximum Number of Ribbons | 4 |
| Paper Weight Range | 28–120 g/m² |
| Maximum Signature Thickness (Long Grain) | 3.65 mm / 0.144 in |
| Maximum Signature Thickness (Cross Grain) | 3.2 mm / 0.126 in |
| Non-Print Gap | 9.5 mm / 0.375 in |
| Plate Thickness | 0.3 mm / 0.012 in |
| Blanket Type | Compressible with underlay |
| Blanket Undercut | 1.80 mm / 0.071 in |
| Power Requirements | 415 V / 50 Hz / 3-phase + ground |
| Compressed Air (Splicer) | 7 bar / 100 PSIG |
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Timson T48A ZMR Press · Ref FB18565