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Video
Description
Highly automated perfect binding line with fast job changes, PUR spine and Hotmelt side gluing, end-sheet feeder, gauzing station, and fully automatic 3D trimming. Suitable for short and medium runs of hardcover and softcover production.
Videos:
- No-load run: https://youtu.be/F6o9rS5N8tM
- With Product: https://youtu.be/sYABXZ67Ib0
Specifications
Equipment
Perfect Binder — Kolbus KM 200 (2012)
- Infeed with hand feeding station
- End sheet inserter unit
- 26 clamps
- 3 spine preparation units: milling, roughening, notching
- Roller brushing station
- PUR nozzle spine gluing unit
- Nordson drum melter (premelter) for spine glue supply — PUR
- Hotmelt nozzle side gluing unit
- Premelter for side gluing unit — Hotmelt (EVA)
- Lining station (Gauzing station)
- IR heating at curve
- Rotary cover feeder
- Scoring station for 4 scores
- Pressing station
- Gripper carriage delivery
- Control: Co-pilot with touch screen
Drying Conveyor / Transport Line
- Ambaflex drying tower
- Length: approx. 30 m
Three Knife Trimmer — Kolbus HD 143D
- Fully automatic 3D size adjustment
- 1st cutting cabin: front cut
- 2nd cutting cabin: side cut (head / foot)
- Knife setting gauge
- Control: Co-pilot with touch screen
Stacker — Kolbus XKL 500 (Optional, Subject to availability)
- Cross stacker
- Delivery: right-hand
- Infeed from three knife trimmer
- Max. pile height: 330 mm
Technical Details
| Parameter | Value |
|---|---|
| Perfect binder speed (mechanical, max.) | up to 5,000 cycles/h |
| Perfect binder speed (via star feeder / hand feeding) | up to 3,500 cycles/h |
| Three knife trimmer speed (mechanical) | up to 4,200 cuts/h |
| Stacker speed (mechanical, infeed) | up to 18,000 cycles/h |
| Book block max. format | 310 × 380 mm / 12.2" × 15.0" |
| Book block min. format | 140 × 150 mm / 5.5" × 5.9" |
| Book block max. thickness | 60 mm / 2.4" |
| Book block min. thickness | 1.5 mm / 0.06" |
| Cover max. format | 680 × 370 mm / 26.8" × 14.6" |
| Cover min. format | 212 × 150 mm / 8.3" × 5.9" |
| 3KT — trimmed max. format | 305 × 375 mm / 12.0" × 14.8" |
| 3KT — trimmed min. format | 100 × 120 mm / 3.9" × 4.7" |
| 3KT — untrimmed max. format | 320 × 380 mm / 12.6" × 15.0" |
| 3KT — untrimmed min. format | 120 × 150 mm / 4.7" × 5.9" |
| 3KT — max. thickness | 80 mm / 3.1" |
| Stacker — max. format | 320 × 420 mm / 12.6" × 16.5" |
| Stacker — min. format | 100 × 125 mm / 3.9" × 4.9" |
| Stacker — max. book thickness | 80 mm / 3.1" |
| Stacker — min. book thickness | 2 mm / 0.08" |
| Electricity | 400 V / 3-phase / 50 Hz |
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